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It's not an overlap it's a gap and the setting is within the software I listed above, I just thought someone could point me in the right direction. Thanks anyway.

Thank you kamkar1 however there is a much more simple answer, just a setting adjustment which will cover all future merging of files. I'll keep digging!

Using iSkysoft iMedia Converter Deluxe lastest version software to convert files to .mp4 and merge. There is a quick nano second gap between each merged file on playback. There is a setting to fix this and I simply can't recall if it is in Windows 10, the iRoad Wi-Fi software itself, the...