Panzer Platform
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So to confirm my original statement;It’s like an engine only firing on three cylinders instead of on all four.
It drives but we shouldn't drive like that to prevent complete engine damage.
Connecting cells first in series then in parallel or vice versa, react differently on damaged cell, depending on how the cell fails (short or open or somewhere in between), neither way is fully safe.
If you connect cells in series group first, then in case of the short for one of the cell in group, the remaining cells in group would be at lower combined voltage relative to other groups in parallel, which is really not good because higher voltage group at 4 x 3.6 =14.4V will charge damaged group which is limited to 3 x 3.6 =10.8V to equalize the voltage, this will over-voltage remaining cells and this is not safe with potential fire hazard.
Nevertheless, the BMS should detect the failed cell and provide warning and stop some operations like charging or better shut the battery down completely.
“If any one cell fails, the entire pack will be inoperable because the BMS will detect the malfunction, and prevent charging”
It is NOT an issue of loosing capacity.
It’s all, or nothing.
Is this correct?