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2. Probably the most important part: I noticed that 2 screws that hold the base on the sensor board are not screwed in very tightly, so I used a screwdriver to fit it as firmly as I could. Guess that could be the main reason why one or another side becomes blurry after heating up - base does not sit tight on the board and slight deformation due to heat causes the lens and its base to move away from the sensor thus resulting in a more blurry image.
Very good info and pictures! The one thing I might do in addition to your procedure is to put a dab of epoxy (I use JB Weld) at the screw heads that hold the lens mount to the PWB to keep them from loosening due to seasonal heating and cooling. A light pass with a file will make the epoxy less likely to un-bond from the plastic mount.
My focus problem seems to be that of a lens that isn't turned in far enough, but a loosely seated mount could yield the same result.